Amazon FSC LTN1, UK

• Project Scope

Design and Developed PLC code and Commissioning on site.

Develop HMI template as per customer requirement. (Conveyors, Gappex, Posisorter)

Prepare OEE data connection with Ignition SCADA.

WMS telegram interface and testing.

Interface with 3rd party devices.

Safety Logic development

Slams Design and development

Safety Check-list

Customer Support.

Systems and Tools

PLC- Siemens S7-1500, CPU 1516F- 3PN (TIA V16)

HMI- TP2200

TVH Warehouse, Belgium, Waregem

• Project Scope

Conceptualization of SCADA theme

Application SCADA development with 100+ Screens, 50,000+ Tags spread across 22 zones and 13 aisles

20,000+ alarms and messages

Display of barcode scanners, weighing scales, Spiral, T-Car, Pushers, Destacker, conveyor status

FAT, onsite commissioning and project management

Systems and Tools

PLC- Siemens S7-1500, CPU 1516F- 3PN  ( TIA V15)

SCADA- Siemens WinCC 7.4 SP1 (SCADA on web client)

HMI- Siemens SIMATIC TP700

Scanner- Cognex Dataman (VB Scripting for reporting)

Gompels, Melksham, UK

• Project Scope

Design and Developed PLC code and Commissioning on site.

Develop HMI template as per customer requirement. (Lifter, Scanner Statistics)

Prepare Scanner and Printer logic

WMS telegram interface and testing

Interface with 3rd party devices.

Safety Logic development

Sorter Logic Development

Safety Check-list

Customer Support

Systems and Tools

PLC- Siemens S7-1500, CPU 1516F- 3PN (TIA V17)

HMI- TP2200

BMW Munich, Germany

• Project Scope

Material Handling for gluing machine with robot interface Pack band & Tape band station Glass transfer Conveyor

Design and development of PLC programmingSimulation and Integration Testing, Installation and Commissioning

Simulation and Integration Testing, Installation and Commissioning

Reading & understanding of all documents regarding with Project including Architecture, PLC structure, Naming, Machine configuration, Functions, Standard FBs, Alarm Warning, Motions.

PLC & HMI design & development according to the TMO V3 specifications.

Interfacing of PLC to other peripheral devices by I-Device

Interfacing with Kuka Robot, Cognex Camera Keyence Laser Sensor.

Checking of IOs & Configuration of devices

Rectification of problems arises during inspection of Electrical Panel.

Online modification & commissioning on Site.

Commissioning support on customer site with training.

Detailed documentation of electrical related to machine.

Systems and Tools

PLC: TIA PORTAL V14 -S7 1500 with safety PLC

Costumer Standard: BMW TMO V3

Battery Assembly Line, Ford Mexico

• Project Scope

Reading & understanding of all documents regarding with Project including Architecture, PLC structure, Naming, Machine configuration, Functions, Standard FBs, Alarm Warning, Motions.

Hardware Configuration

Cognex scanner configuration using Dataman Software

Nutrunner Program configuration using CVIx3 Software

Examining requirements of new automation systems, implementing, architect creative solutions to accomplish business goals.

\

Discuss with customers during implementation and design of the new complex services, understanding complicated problems resulted in successful issue resolution.

Create sequence in S7- Graph and test complete logic as per the requirement.

Systems and Tools

PLC: TIA PORTAL V14 -S7 1500,

SCADA- Siemens WinCC 7.4 SP1 (SCADA on web client)

Scanner: Cognex Scanner,

Nutrunner: Desoutter Nutrunner CVIx3

TEVA, Warehouse System, UK

• Project Scope

Reading & understanding of all documents regarding with Project including Architecture, PLC structure, Naming, Machine configuration, Functions, Standard FBs, Alarm Warning, Motions.

Database SQL, Scanner, Printer, Interface with Palletiser, Conveyor Control Configurator, Toshiba VFD.

PLC & Scada design & development according to the Customer specifications.

Interfacing of PLC to other peripheral devices by using Get- Put

Interfacing with Cognex Scanner, Zebra Printer, Muticontrollar Conveyor Device, Toshiba VFD

Checking of IOs & Configuration of devices

Rectification of problems arises during inspection of Electrical Panel.

Online modification & commissioning on Site.

Commissioning support on customer site with training.

Detailed documentation of electrical related to machine.

Systems and Tools

PLC: TIA PORTAL V14 -S7 1500 with safety PLC

HMI: WINCC Explorer

SCADA: 7.4SCADA 7.4

PIAGGIO INDIA

• Project Scope

Conceptual design for proposal stage.

Assembly of line which includes, Sick Make 2D Scanner On CP340, RFID, Morposs Probe’s, Atlas Capco nut runner systems, Bowl Feeder, VFD G110 for valve oscillation system, SMC Controller for valve seal deflection check, Ateq Controller for Leak Testing

Designing Graphics in HMI’s after studying Clients Process.

Prove out & Develop a logic (Ladder logic Programming) interfacing with a fully automation.

Installation & commissioning support on customer site with training.

Detailed documentation of electrical related to machine

Customer support of a product on telephonic as well as onsite.

Hydraulic and Pneumatic control systems.

Systems and Tools

PLC: Siemens: Step 7- 300, Simatic manager V5.5 SP4

HMI: WinCC Flexible 2008

DAIMLER BHARAT BENZ, INDIA

• Project Scope

Design and development of PLC programming Simulation and Integration Testing Installation and Commissioning.

Assembly of Transmission (Gearbox) line which includes robotic dispensing system, Nutrunner systems, torque wrench, leak test controller, Telesis controller, Encoder system for toweyor conveyor, Marposs Probe, Interface With MES Server

Planning of activity to complete the project within given time.

Programming of PLC and HMI using Allen Bradley control logix V20 & Factory Talk View

Understand the customer requirements for Automation Systems by studying the process and designing Automation Solutions with value additions to improve performance of Equipment’s and machines

Assembly of Transmission (Gear box) line which includes robotic dispensing system, Nut runner systems, torque wrench

Leak test controller, Telesis controller, Encoder system for toweyor conveyor, Morposs Probe, Interface With MES Server

Leak test controller, Telesis controller, Encoder system for toweyor conveyor, Morposs Probe, Interface With MES Server

Programming PLCs, HMI, VFDs

Testing the Automation System with client at Factory premises. Ensure during the Testing phase that all client requirements are fulfilled to their satisfaction before dispatching Automation system to project site

Erection and Commissioning of Automation system at client site.

Preparing Logic Diagrams and User Manuals for Client Automation systems.

Systems and Tools

PLC- Allen Bradly, CPU L72S, Studio 5000 V31

HMI- FT View 7.1

Renault, Chile

• Project Scope

Automotive, Engine assembly line of new Dragon engine for Ford’s newmodel Ford Figo aspire. Addition of new station along with their DV engine.

Initial commissioning parameterization & testing of PLC, HMI system .

Programming of PLC and HMI using Simatic manager, Wincc Flexible.

Assembly of line which includes, Conveyor, Turn Table, Scanner On Ascii Module, RFID ,CP Nut runner systems, Marposs Probe’s, IAI Robot Dispensing, Kistler Controller, Ateq Controller for Air Leak Testing, Number Marking Telesis Controller.

Preparation of Interface for communicating data amongst the components of automation systems like Scale and encoder.

Guidelines for Preparation of O & M Manuals on project for customer’s reference and support.

Provide necessary support to field commissioning engineers during the process of installations, commissioning and operations.

Complete electrical installation PLC, HMI, Marposs probe scaling application software development, servicing, training and customer’s support.

Examining requirements of new automation systems, implementing, architect creative solutions to accomplish business goals.

Discuss with customers during implementation and design of the new complex services, understanding complicated problems resulted in successful issue resolution.

Systems and Tools

PLC- Siemens, Simatic Manager Step7

HMI- MP 15” HMI, WinCC flexible 2007

TATA MOTORS, INDIA

• Project Scope

Flow charting of sequence using Visio 2003.

3cyl and 4cyl TOD system for piston and cap fitment for DICOR engine, Tata motors.

Provide necessary support to field commissioning engineers during the process of installations, commissioning and operations.

PLC and HMI application software development, servicing, training and customers support.

Examining requirements of new automation systems, implementing, architect creative solutions to accomplish business goals.

Discuss with customers during implementation and design of the new complex services, understanding complicated problems resulted in successful issue resolution.

Systems and Tools

PLC: Siemens: Step 7- 300, Simatic manager V5.5 SP4

HMI: WinCC Flexible 2008

Mahindra & Mahindra, INDIA

• Project Scope

Assembly of line which includes, Sick Make 2D Scanner, On CP340, RF180C RFID, Morposs Probe’s for float checking , Atlas Capco Nut runner systems, Robot Dispensing, VFD G110 for Loading/Unloading Lifter, Ateq Controller for Air Leak Testing

Preparation of Interface for communicating data amongst the components of automation systems like Scale and encoder.

Provide necessary support to field commissioning engineers during the process of installations, commissioning, and operations.

Complete electrical installation PLC, HMI, Scale and encoder application software development, servicing, training and customer’s support.

Examining requirements of new automation systems, implementing, architect creative solutions to accomplish business goals.

FORD, Sanand, Dragon Crank Line Conveyor

• Project Scope

Initial commissioning parametrization & testing of PLC, HMI, Servo Drives, RFID, Cognex Vision system and Keyence laser marking.

Programming of PLC and HMI using Simatic manager V5.5, Wincc Flexible 2010, servo using starter, Vision system using Cognex camera and Keyence laser marking

Preparation of Interface for communicating data amongst the components of automation systems like Servo Drives, RFID, Cognex Vision System, Keyence Laser marking.

Guidelines for Preparation of O & M Manuals on project for customer’s reference and support.

Provide necessary support to field commissioning engineers during the process of installations, commissioning and operations.

Complete electrical installation PLC, HMI, Servo drives, RFID Camera and laser marking application software development, servicing, training and customers support.

Examining requirements of new automation systems, implementing, architect creative solutions to accomplish business goals.

Discuss with customers during implementation and design of the new complex services, understanding complicated problems resulted in successful issue resolution.

Development of MMI Screens for Easy Operation & Maintenance of Machine.

Systems and Tools

PLC: Siemens, Simatic Manager Step7

HMI: Wincc Flexible

Ford, INDIA

• Project Scope

Automotive, Engine assembly line of new Dragon engine for Ford’s newmodel Ford Figo aspire. Addition of new station along with their DV engine.

Reading & understanding of all documents regarding with Project including Architecture, PLC structure, Naming, Machine configuration, Functions, Standard FBs, Alarm Warning, Motions.

PLC & HMI design & development according to the FAST V3.3 specifications

Interfacing of PLC to other peripheral devices by I-Device

Interfacing of Atlas Copco Nutrunner, Cognex Scanner & HMI with PLC

Programming of Atlas Copco Multi Spindle Nutrunner for Semi Auto Station in accordance with given specification.

Checking of IOs & Configuration of devices

Rectification of problems arises during inspection of Electrical Panel.

Online modification & commissioning on Site.

Commissioning support on customer site with training.

Detailed documentation of electrical related to machine.

Interfacing with clients FIS, QTS Servers & logic development to send the machine data

Systems and Tools

PLC: Siemens, Simatic Manager Step 7, FAST Template V3.3 / FIS/QTS

HMI: MP 15” HMI, WinCC flexible 2007